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“When we first implemented OptiPath we had the NC programmers record time savings for every job that they processed for about a period of a year. From that it was shown that we easily save $250,000 - $500,000 year after year after year in cycle/machine time.”
Paul Gerardy, Systems Engineer, Ingersoll Cutting Tools Company

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Articles de cas pratiques.
Des entreprises de toutes tailles, des universités, des écoles de commerce, et des agences gouvernementales partout dans le monde utilisent le logiciel VERICUT pour améliorer leurs procédés de fabrication.
 
 
AERONAUTIQUE   |   AUTOMOBILE   |   CONSOMMATEUR   |   MOULISTE   |   EDUCATION   |   OIL & GAZ   |   PRODUCTION D’ENERGIE   |   MACHINE OUTIL
 
 
AERONAUTIQUE
 
KaleAero (Turkey)
Topics: Verification for 5-axis machining, CATIA-to-VERICUT interface
 
MAP  MĂ©canique AĂ©ronautique PyrĂ©nĂ©enne (France) PDF in French
Sujets : Verification, Machine Simulation

DutchAero (Netherlands)
Sujets: 5-axis g-code verification, OptiPath

Triumph Aerostructures (USA) Article in French
Sujets: Verification, Machine Simulation, OptiPath

Jaivel (UK)
Sujets: Use with Catia 5, Use with multiple CAM systems – Catia, NX, Delcam PowerMill, Service Bureau has to use VERICUT to satisfy primes, VERICUT as the simulation standard in aerospace
Watch a Video Testimonial!
 
JJ Churchill (UK)
Sujets: Blade machining, Use of multiple CAM systems, VERICUT as a virtual test environment, VERICUT as a design tool, Aerospace, Power generation

Watch a Video Testimonial!  

Fokker Aerostructures (The Netherlands) PDF in German
 Sujets: VERICUT Composite Programming (VCP) and VERICUT Composite Simulation (VCS)

Sujets: Verification, Inspection
 
 
Flexible Machining Systems (UK) PDF
Sujets: HyperMill interface to VERICUT, Independent verification vs. CAM system verification, use of VERICUT to prove-out the CAM post processor, VERICUT Machine Configurations
 
Pilatus (Switzerland) PDF in German
Sujets: Machine Simulation
 
GPV Teknik (Denmark) PDF
Sujets: Machine Simulation
 
Sujets: G-code verification, shop floor documentation
 
Sujets: Machine Simulation, AUTO-DIFF, reduce scrap and prove-outs
 
MT Aerospace (Germany) PDF in German
Sujets: Verification of extremely long parts
 
GE Aviation_v2 (Canada) PDF
Sujets: Machine Simulation, R&D environment, determine machine specifications

Tell Tool_v2 (USA) PDF
Sujets: Machine Simulation, OptiPath, Model Export, AUTO-DIFF
 
Bell Helicopter (USA) PDF
Sujets: Machine Simulation, waterjet, training
 
Sujets: Machine Simulation, tool management (TDM)
 
Airbus (UK)
Sujets: OptiPath
 
Tell Tool (USA)
Sujets: Machine Simulation, OptiPath, Model Export, AUTO-DIFF
 
Volvo (Norway)
Sujets: Reducing prove-out time
 
Sujets: CATIA interface to VERICUT, reducing prove-out time
 
Sujets: Machine Simulation, CATIA interface to VERICUT, implementation of new machines
 
Sujets: Reducing prove-out time, G-code simulation
 
JPL (USA)
Sujets: Verification, AUTO-DIFF,   
 
TECH Mfg. (USA)
Sujets: Reducing prove-out time
 
Sujets: Reduce the time-to-production on new engineering jobs
 
Sujets: Reducing prove-out time, OptiPath, EDM, AUTO-DIFF
 
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AUTOMOBILE
Pfaff (Germany)
Sujets: Process optimization, collision-free production
 
Sujets: Eliminate prove-out process, G-code simulation, Collision-checking 
 
 
HydraForce (USA)
Sujets: Machine Simulation, AUTO-DIFF, Reducing Set-up times, Lights-out machining
 
Rautenbach (Germany) PDF in German
Sujets: Machine Simulation and optimization
 
Sujets: Verification, OptiPath
 
Dunlop (German) PDF in German
Sujets: Mold design, CATIA v5 interface to VERICUT
 
Sujets: Verification, tool management (TDM)
 
Sujets: Verification
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CONSOMMATEUR
PTR Richard (Germany) PDF in German
Sujetss: Gear cutting with VERICUT 
 
LEGO (Denmark) PDF available in Danish
Sujets: Machine Simulation
 
Wellendorff (Germany) PDF in German
Sujets: Machine simulation, micro-machining
 
Hall & Stavert (Canada) PDF
Sujets: 5-axis g-code verification, lights-out machining
 
Ingersoll (Germany) PDF in German
Sujets: 5-axis G-code verification, OptiPath, AUTO-DIFF
 
KOMET (Germany) PDF
Sujets: Machine Simulation,
 
Sujets: Verification, OptiPath
 
Sujets: Reducing prove-out time
 
Alstom Power (Germany)
Sujets: Reducing prove-out time, OptiPath
 
Sujets: Verifying hand-edited g-code, reducing prove-out time, CATIA interface
 
Jostens (USA)
Sujets: 5-axis g-code verification, micro-machining
 
Sujets: Probing
 
Siemens (USA) PDF
Sujets: Implementing VERICUT
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MOULISTE
Vuillermoz (France)
Sujets: Daily benefits of using VERICUT
 
Sujets: Lights-out machining, Eliminating prove-outs, Machine simulation

Weber Mfg. (USA)
Sujets: Using Model Export to create offset CAD surface models

Sujets: Running machines unattended, OptiPath
 
Sujets: Reducing prove-out time
 
Sujets: Verification, AUTO-DIFF, EDM
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EDUCATION
Sujets: Eliminate prove-out process, G-code simulation
 
Sujets: Using VERICUT as a learning tool
 
Sujets: Verification, OptiPath

Sujets: Using VERICUT as a learning tool
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OIL & GAZ
AS Delprodukt (Norway)
Sujets: eliminating pro-outs, verification, machine simulation, optimization
Sujets: 5-axis g-code verification, eliminating prove-outs
 
Sujets: Reducing prove-out time
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POWER GENERATION

Delprodukt (Norway) PDF

 
MACHINE OUTIL

Heller (Germany) PDF
Sujets: Verification, Machine Simulation

 

Airbus is selling so well that the demand to increase build rate has never been higher. BAE Systems (Filton, UK) needed a simple way to improve throughput - it found the answer in VERICUT.
With VERICUT, engineers at Stellex Monitor modeled the Sidewinder and Spar Mill machines.
Tell Tool of Westfield, Mass., has integrated VERICUT CNC simulation software into its numerical control program prove-out process.
VERICUT enabled us to start ordinary production after a minimum of time. Since this product is new for Volvo Aero Norge and our company had never before had parts with similar machining complexity, it is difficult to estimate the amount of cost saving.
Before implementing VERICUT, the company experienced the usual time-consuming and expensive manufacturing problems related to NC program prove-outs such as scrap loss, broken tooling, and a danger of occasional machine crash.
Over the last two years, AH has used Machine Simulation to speed the implementation of several new 5-axis machine tools.
VERICUT showed the NC programmers leftover or heavy stock." And the software detected a couple of places where the depth of cut was too large and tools were shanking out," said Collings. They then went back and corrected the errors in the tool path before
Dassault, Seclin initially purchased VERICUT in order to reduce the number of manual prove-outs using polystyrene material, which represented a significant expense in terms of time and money.
VERICUT enabled the designers and programmers see exactly what they were building as and in-process model in different stages of the machining cycle.
We utilized VERICUT to verify the CNC programs for cutting the tooling before they were sent to the machine control,
To protect their investment, they have been using VERICUT since 1996. They have two people to verify the accuracy of their G-code files.
"When we first started using OptiPath we concentrated on the feed rate option; now we use the constant chip thickness capability. With jobs up to 200 hours long, 50% saving is significant – like having another machine tool."
The entire process took less than two hours and no manpower was required, whereas, creating the same pattern manually (the old way), would have taken one of our designers several days.
The verification process stays ahead of the actual machine position in the NC code being verified. Opera-tors can see errors before they occur.
The bottom line? Using VERICUT has made Supreme's existing machine tools more productive. Enthusiasm is up, delivery times have been reduced, and pricing is more competitive.delivery times have been reduced, and pricing is more competitive.
Using VERICUT to compare the electrode burn with the mold cavity ensures that we have all the correct clearances in the electrodes and that we have 100% clean-up." says Allen.
If I was using VERICUT at the time I would've caught the problem, and had a chance to fix it before it damaged the part.
Now I rarely see the potential crashes because the students find and correct them before I review the work. Catching those costly problems is a non-event now!
VERICUT can change speeds and feeds according to cutting conditions including difference in material and tooling. It is done automatically; the programmer does not have to make even one manual insert into the code."
Flying shrapnel from shattered cutting tools and components is avoided by using VERICUT to test student programs before they are run on NC machines.
The NC programmers at Ingersoll also rely on the simulation software to prevent mistakes when programming complex, five-axis parts.
After creating the NC programs in Mastercam, they began simulating the machining process in VERICUT by simulating the G-code data. There often can be a difference between the motion as programmed and the code after it's run through the post processor
After selecting VERICUT for third-party verification, each NC programmer attended two days of basic training where they experienced first-hand the type of results they could expect to achieve.
The program simulates milling, drilling, turning, wire EDM, and mill/turn machining operations using both G-codes and CAM output.
VERICUT provides simulation capabilities for the all the 3-5 axis and wire EDM parts, with focused control over the orientation of our 5-axis machine tool including the cutters used on that machine.
The inspection probe is created as a tool in VERICUT so the complete in- cycle gauging sequence is checked for collisions.
The bottom was machined first. This effort took about 24 hours from start to finish. By using VERICUT software from CGTech, Elliot was able to test the NC program for any problems before it was ever cut on the machine.
Cosworth Racing Integrates Walter TDM Tool Management into Manufacturing Systems
With data exported from NX, Vericut simulates the cutting process on the shop floor utilizing the machine G-code to detect any issues prior to NC Program release.
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