PTC, CGTech, FactoryMaster and Seiki Systems, four market leaders in their own respective fields and at the forefront of technological development have come together to present the future of manufacturing practices. In this FREE one-day seminar you will be shown the benefits of completely integrated manufacturing, as we chart the course of a single component as it moves through the production process. From the first receipt of the order all the way through to the final inspection, you will see how Integrated Manufacturing is instrumental in improving shop floor efficiency and commercial control whilst simultaneously encouraging lean thinking and practices.
This seminar will be held on Wednesday 23 February at The 600 Centre, Loughborough, Leicestershire.
Discover what can be achieved with the unique co-operation of these four different specialised companies as they show the revolutionary ways in which integrated Manufacturing can dramatically boost productivity whilst slashing lead times
See how complementary technologies can be fully integrated to provide a tailored manufacturing solution for the most demanding business requirements.
This seminar is aimed at those who welcome innovation within the manufacturing industry and recognise the potential profitability that integrated manufacturing could bring. For further information or to register for this seminar: visit: www.ptc.com
About the participating companies: FactoryMaster is dedicated to delivering efficiency and profitability to clients, through well-designed, reliable and professionally supported software solutions. Through it’s popular FactoryMaster Manufacturing Software, it has been providing Manufacturing, Warehousing and Wholesaling Solutions for over ten years.
PTC develops and supports superior Product Lifecycle Management (PLM) solutions. The Product Development System works seamlessly across critical product development processes, enabling companies to bring winning products to market faster.
CGTech specializes in numerical control (NC/CNC) simulation, verification, optimisation, and analysis software technology for manufacturing. The main software product, VERICUT, has become the industry standard and is used by companies of all sizes to improve CNC Machine Tool Efficiency.
Seiki Systems is a software development company specialising in DNC, Manufacturing and Scheduling Systems that maximise the productivity of CNC machines by minimising idle and downtime. The systems provide a paperless manufacturing facility, real-time MRP integration for managing and distributing work requirements, tooling optimisation and machine monitoring with remote information and performance reporting.
Airbus is selling so well that the demand to increase build rate has never been higher. BAE Systems (Filton, UK) needed a simple way to improve throughput - it found the answer in VERICUT.
With VERICUT, engineers at Stellex Monitor modeled the Sidewinder and Spar Mill machines.
Tell Tool of Westfield, Mass., has integrated VERICUT CNC simulation software into its numerical control program prove-out process.
VERICUT enabled us to start ordinary production after a minimum of time. Since this product is new for Volvo Aero Norge and our company had never before had parts with similar machining complexity, it is difficult to estimate the amount of cost saving.
Before implementing VERICUT, the company experienced the usual time-consuming and expensive manufacturing problems related to NC program prove-outs such as scrap loss, broken tooling, and a danger of occasional machine crash.
Over the last two years, AH has used Machine Simulation to speed the implementation of several new 5-axis machine tools.
VERICUT showed the NC programmers leftover or heavy stock." And the software detected a couple of places where the depth of cut was too large and tools were shanking out," said Collings. They then went back and corrected the errors in the tool path before
Dassault, Seclin initially purchased VERICUT in order to reduce the number of manual prove-outs using polystyrene material, which represented a significant expense in terms of time and money.
VERICUT enabled the designers and programmers see exactly what they were building as and in-process model in different stages of the machining cycle.
We utilized VERICUT to verify the CNC programs for cutting the tooling before they were sent to the machine control,
To protect their investment, they have been using VERICUT since 1996. They have two people to verify the accuracy of their G-code files.
"When we first started using OptiPath we concentrated on the feed rate option; now we use the constant chip thickness capability. With jobs up to 200 hours long, 50% saving is significant – like having another machine tool."
The entire process took less than two hours and no manpower was required, whereas, creating the same pattern manually (the old way), would have taken one of our designers several days.
The verification process stays ahead of the actual machine position in the NC code being verified. Opera-tors can see errors before they occur.
The bottom line? Using VERICUT has made Supreme's existing machine tools more productive. Enthusiasm is up, delivery times have been reduced, and pricing is more competitive.delivery times have been reduced, and pricing is more competitive.
Using VERICUT to compare the electrode burn with the mold cavity ensures that we have all the correct clearances in the electrodes and that we have 100% clean-up." says Allen.
If I was using VERICUT at the time I would've caught the problem, and had a chance to fix it before it damaged the part.
Now I rarely see the potential crashes because the students find and correct them before I review the work. Catching those costly problems is a non-event now!
VERICUT can change speeds and feeds according to cutting conditions including difference in material and tooling. It is done automatically; the programmer does not have to make even one manual insert into the code."
Flying shrapnel from shattered cutting tools and components is avoided by using VERICUT to test student programs before they are run on NC machines.
The NC programmers at Ingersoll also rely on the simulation software to prevent mistakes when programming complex, five-axis parts.
After creating the NC programs in Mastercam, they began simulating the machining process in VERICUT by simulating the G-code data. There often can be a difference between the motion as programmed and the code after it's run through the post processor
After selecting VERICUT for third-party verification, each NC programmer attended two days of basic training where they experienced first-hand the type of results they could expect to achieve.
The program simulates milling, drilling, turning, wire EDM, and mill/turn machining operations using both G-codes and CAM output.
VERICUT provides simulation capabilities for the all the 3-5 axis and wire EDM parts, with focused control over the orientation of our 5-axis machine tool including the cutters used on that machine.
The inspection probe is created as a tool in VERICUT so the complete in- cycle gauging sequence is checked for collisions.
The bottom was machined first. This effort took about 24 hours from start to finish. By using VERICUT software from CGTech, Elliot was able to test the NC program for any problems before it was ever cut on the machine.
Cosworth Racing Integrates Walter TDM Tool Management into Manufacturing Systems
With data exported from NX, Vericut simulates the cutting process on the shop floor utilizing the machine G-code to detect any issues prior to NC Program release.
